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Kurabo's ecology denim material "Earth Denim" recycling waste yarn, deep dyeing possible only with indigo dye |
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Kurabo has developed an ecology denim material "Earth Denim" using
waste yarn produced during the manufacturing process, and with this material,
deep dyeing is possible only with indigo dye.
The manufacturing method for "Earth Denim" is (1) collect waste
yarn produced during the spinning process at each plant of the company and dye
it, and then collect various waste materials (cotton waste, cut-off selvage and
cutting wastage) produced during each process of denim weaving, dyeing and sewing,
and (2) make that waste yarn and collected waste material into a near-cotton
condition by opening it up, spin it again with raw cotton and dye it only with
indigo dye.
With this method, it is possible to use only normal indigo dye to manufacture
dark, deep-color denim without using sulfide dye, which is necessary for deep
dyeing, because a part of the spun yarn is already colored. It is possible to
produce various expressions such as tinges of red and green by dyeing waste yarn
with any color.
Owing to the above mentioned characteristics, "Earth Denim" can
suppress environmental loads through recycling waste materials and reducing CO2
emissions and it requires no complicated water treatment as no sulfide dye is
used.
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