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Disperse stain remover for polyurethane

Bisnol UP-10


Polyurethane, popular due to its high performance as a stretch back material, is used widely in blends with other fibers to produce high-performance materials. However, in polyester/urethane blends, staining of urethane by disperse dyestuffs is very difficult to remove. Agents used to remove stains are not very effective and can adversely affect various color fastnesses.

Bisnol UP-10, developed and sold by Ipposha Oil Industries, is a stain-removing agent for disperse dyestuffs on urethane for which the main component is a special surfactant of high molecular weight. Due to its excellent affinity for dyestuff and its solubilizing strength, it effectively removes staining by disperse dyestuffs and contributes to the enhancement of various color fastnesses.

General Characteristics

    Appearance: Tan liquid
    Ionicity: Weakly cationic/nonionic
    pH: Neutral (1% ion-exchange water)
    Solubility: Dissolves readily in cold water

Attributes of the water quality

    BOD5: 15ppm
    CODMn: 160ppm
    n-hexane: 6ppm

    (as determined for concentration of 1g/L)

Properties

  • Excellent dyestuff affinity and solubilizing strength; effectively removes the stains of disperse dyestuff from urethane.
  • Contributes to the improvement of various kinds of colorfastness, eg. colorfastness to rubbing with solvent, to washing, and to dry cleaning.
  • Very little staining by the solution during testing for colorfastness to washing and to dry cleaning; effective in both the removal of stains and in the prevention of redepositon.
  • Does not negatively affect urethane fibers.
  • Effectively removes stains when used alone and in acidic conditions.
  • Low foaming

Performance Evaluation

Colorfastness

    ∇Substrate: Polyester/urethane (90/10) gray fabric
    ∇Substrate: Tripon RS-80 2g/L (silicon-removing scouring agent for urethane)
    Soda ash 2g/L
    Liquor ratio 1:20
    Temperature & time 95°C x 60 min→Hot rinsing→Cold rinsing→Dehydration
    ∇Dyeing: Dyestuff Dianix Tuxedo Black H conc. 12% (o.w.f.)
    Anti-staining agent Resistol UD-7 1g/L
    Acetic acid (90%) 0.5g/L
    Sodium acetate 0.2g/L
    Liquor ratio 1:20
    Temperature & time 120°C x 60 min→Hot rinsing
    ∇Reduction clearing: Stain removing agent See table
    NaOH (flake) 2g/L
    Hydrosulfate 4g/L
    Liquor ratio 1:20
    Temperature & time 80°C x 20 min →Hot rinsing, cold rinsing

Results

    (1). Colorfastness

    (Click the image for enlargement)


    2). Staining during testing for colorfastness

    1. Test for colorfastness to washing


    2. Test for colorfastness to dry cleaning

Method of use

    While the amount used varies according to the dyestuff and the dyeing method, a general range is 1.0~3.0 g/L.

    In dyeing, use 1.0~2.0g/L of Resistol UD-7, an anti-staining agent for urethane with disperse dyes, to limit staining caused by disperse dyestuffs and to improve colorfastness.

Packaging

    17kg can

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