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Newdine
Newdine products consist of 14 different types in 4 different series: T, K, J and A. Due to advances in printing technology, the substrate, printing apparatus and printing conditions can all subtly
influence fabric setting. In order to meet the demands of all printing methods, our company has recently developed A Series and J Series. Please select a series for use after careful consideration of
the characteristics of each.
1. Characteristics
The general characteristics of Newdine are outlined below.
- After it has been applied and dried, Newdine forms a film with strong adhesive strength that is resistant to water and chemicals.
- Newdine is suitable for all screen-printing systems and all kinds of fabric.
- Due to its permanency, Newdine is economical.
- The adhesive strength of Newdine can be adjusted easily.
- Newdine is nonflammable.
- Newdine can be removed easily.
- Newdine has good resistance to turpentine (excluding T Series products).
2. Series
Newdine products are divided into the four different series of T, K, J and A. Each series has the three types of low-temperature, standard and high-temperature, while the series J and A have one
additional type to accommodate subtle differences in fabric setting which result from the type of substrate used and the printing system.
| T Series |
K Series |
J Series |
A Series |
TH
T
GT
|
K2H
KH
KS
|
JH
JM
JS
J2S
|
ASH
AM
ASM
ASS |
The composition of Newdine differs from series to series, so it is very important not to mix products of different series, nor apply one on top of another. If the series in use is to be changed,
the previously used adhesive must be completely removed before the next one is applied.
1) T Series
This is the most commonly used series, its main characteristic being that contamination of the film by dyestuff is extremely limited. Products in this series are especially suitable for printing
with cationic dyestuffs. They are not, however, suitable for printing with turpentine-based pastes.
T Series consists of three different types:
| TH |
for high temperatures (hard film) |
| T |
standard (film of intermediate hardness) |
| GT |
for low temperatures (soft film) |
T is the standard adhesive in this series. When the temperature of the surface of the printing table is low, a blend of T and GT should be used, and when it is high, a blend of T and TH should be
used.
Standard mixing ratios for T Series
| Temperature |
Adhesive
strength |
N-GT |
N-T |
N-TH |
Total |
20 |
Strong
Weak |
50
40 |
50
60 |
0
0 |
100
100 |
30 |
Strong
Weak |
30
10 |
70
90 |
0
0 |
100
100 |
40 |
Strong
Weak |
10
0 |
90
100 |
0
0 |
100
100 |
50 |
Strong
Weak |
0
0 |
100
90 |
0
10 |
100
100 |
60 |
Strong
Weak |
0
0 |
80
60 |
20
40 |
100
100 |
2) K Series
K Series products have excellent resistance to turpentine while still having strong adhesive strength.
K Series consists of the following three types:
| K2H |
for high temperatures (hard film) |
| KH |
standard (film of intermediate hardess) |
| KS |
for low temperatures (soft film) |
Standard mixing ratios for K Series
| Temperature |
Adhesive
strength |
N-KS |
N-KH |
N-K2H |
Total |
20 |
Strong
Weak |
45
35 |
55
65 |
0
0 |
100
100 |
30 |
Strong
Weak |
35
25 |
65
75 |
0
0
|
100
100 |
40 |
Strong
Weak |
25
10 |
75
90 |
0
0 |
100
100 |
50 |
Strong
Weak |
10
0 |
90
90 |
0
10 |
100
100 |
60 |
Strong
Weak |
0
0 |
80
70 |
20
30 |
100
100 |
3) J Series
J Series products can be used for fabric setting at a wide range of temperatures, being the most suitable for use with heated tables in hand printing. In the printing of thin fabrics such as georgette
crepe, the fabric can be removed from the printing table very easily, preventing unevenness that commonly results from removal. Furthermore, products in this series have the advantage that very few
loose fibers attach to the film.
J Series consists of the following four types:
| JH |
for high temperatures (hard film) |
| JM |
for medium to high temperatures (slightly hard film) |
| JS |
for medium to low temperatures (slightly soft film) |
| J2S |
for low temperatures (soft film) |
Recommended blends:
| a |
surface temperature < 20 |
| |
wool, silk, polyester |
|
JH + J2S |
| |
nylon, acetate, acryl,
polyester/cotton, cotton |
 |
JH + J2S |
| b |
surface temperature 20~40 |
| |
wool, silk, polyester |
|
JH + JS (or JH + JM) |
| |
nylon, acetate, acryl,
polyester/cotton, cotton |
 |
JH + JS (or JH + JM) |
| c |
surface temperature > 40 |
| |
wool, silk, polyester |
|
JH + JM |
| |
nylon, acetate, acryl,
polyester/cotton, cotton |
 |
JH + JM |
4) A Series (patent pending)
Characteristics:
This new type of permanent table adhesive represents a departure from table adhesives of the past.
The main characteristic of A Series products is that their removal can be achieved by rinsing with water and does not require the organic solvents that are used in the removal of other table adhesives.
With a small amount of the release agent Remover A, A Series products can be removed very quickly, after which the release agent itself can simply be rinsed away.
As with table adhesives in the past, fabric can be fixed repeatedly after a single application of adhesive. Due to its high resistance to solvents, this table adhesive is highly durable.
Types and Methods:
A Series consists of the following four types:
| ASH |
hard; for high temperatures and heated tables |
| AM |
hard; for high temperatures e.g. in summer |
| ASM |
hard; for high temperatures e.g. in summer |
| ASS |
soft, for adjusting adhesive strength |
The standard method involves using AM and ASS mixed to a suitable ratio as determined by the temperature. When the printing paste has a high pH as is the case with reactive dyestuffs, however, ASM
and ASS should be used. ASH is for use with heated printing tables, but when the required degree of adhesion cannot be obtained, a suitable amount of AM or ASM should be mixed in.
In the printing of cotton or polyester/cotton blends, if the required degree of durability cannot be obtained by mixing ASM and ASS, use of the topping method is recommended.
The following displays the relationship between commonly used temperatures and the mixing ratio.
Fig. 4
Temperature of the setting surface versus the blending ratio
Note:
- When using ASM, refer to the values for AM
- Variations can occur due to the type of fabric and the printing conditions. For further details, please contact our sales department or one of our agents.
Application:
The adhesive is applied in the same way as traditional permanent table adhesives. If applied with a screen, dilute the table adhesive with two to four tenths of a solvent such as ethyl acetate, methanol,
or 1,1,1-trichloroethane. If applied with a roller that is attached to an auto-screen or rotary machine, the adhesive can be applied in its original, undiluted state. However, if threads are pulled
between the belt and the roller, too little adhesive has been applied and the pressure between the rollers must be reduced. After thorough brushing, use a water-soluble solvent such as methanol mixed
with one to two tenths of Remover A to rinse the screen or the roller and the squeegee.
Removal:
Remover A should be used in the removal of A Series products. The standard method involves placing a cloth that readily absorbs water on the area applied with resin and then soaking it with Remover
A. After this has been left for a certain period of time, the film can then be rinsed off. Complete removal of the film can be achieved by repeating this process two or three times (see below for methods
of removal). Usually, Remover A diluted in 2~5 times as much water can be used, but if the resin is thick, the remover can be used in its original, undiluted state or mixed with methanol.
When the adhesive is very difficult to remove, use a removing solution mixed in the following ratio:
 |
Remover A conc
Ethyl acetate |
80 parts
20 parts |
BOD and COD of removing solution:
Comparison of the COD and BOD of removing and rinsing solution (0.1% sol.)
| |
BOD |
COD |
Traditional release/rinsing solution
A Series release/rinsing solution |
165ppm
51ppm |
126ppm
15ppm |
Traditional removing and washing solutions emulsified T, K and J Series films with Remover FK.
Thus, the removing solution for A Series films (removed with Remover A) displays very low BOD and COD.
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