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High-temperature, high-pressure jet dyeing machine
High-pressure dyeing machine for natural and synthetic blends
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High-temperature/high-pressure dyeing machine
for natural and synthetic blends
Mild Circular CUT-MF

3 special features: low nozzle pressure, consistent and low liquor ratio

photoHisaka's Mild Circular CUT-MF is a high-temperature, high-pressure jet (circular rapid) dyeing machine which allows low nozzle pressure, consistent and low liquor ratios.

It achieves improved reproducibility and quality in synthetics and their blends with natural fibers.

What is notable is that it eliminates trouble such as pilling, felting, friction marks and creasing in synthetic/natural blends.

Even difficult materials that only allowed the use of soft jet dyeing machines can be dyed smoothly.

photo

For example, misalignment of lining can also be prevented. Most suitable for complex materials such as nonwovens and complex materials.

∇Special features of Mild Circular CUT-MF

1. High-quality dyeing of natural/synthetic blends

    - Trouble such as pilling, felting, friction, creasing occurrence eliminated
    - Consistent speed under a nozzle pressure less than half of the conventional model made possible through the adoption of a new structure

    Example:Tetron/wool weave

    Conventional model: nozzle pressure 1.0 (10-1MPa), fabric run 150m/min.
    MF: nozzle pressure 0.35 (10-1MPa), fabric run 150m/min.


2. Consistent liquor ratio for dyeing in different volumes

    - Considerable reduction made in the minimum amount of liquor required through the adoption of a special inner trough and lower nozzle pressure
    - Improved reproducibility

    Example: Liquid volume in a range of 350 -1,400L in Mild Circular CUT-MF-1S

    15kg×3 rolls =45kg, 450L, liquor ratio 1:10
    15kg×7 rolls =105kg, 1050L, liquor ratio 1:10


3. Jet dyeing at consistent liquor ratio

    - Dyeing of micro PES fiber at lower liquor ratio (lower than 1:8) made possible
    - Reduction in running costs and total amount of water use


4. Smoother running

    - No more clogging up in the rear of the chamber at lower temperatures through the adoption of a special inner trough
    - Uniform, balanced transport of fabric throughout the tube made possible through the optimization of the posterior slope
    - Consistent movement of fabric maintained at all temperatures


5. Running under consistent, lower tension

    - Consistent and low tension running made possible through improved circulation and liquid separating structure
    - Processing without tacking made possible (ex. bare gray sheeting)

∇Mild Circular CUT-MF processing data

Fabric Weight
(g/m2)
Fabric
volume(kg)
Liquor
volume(L)
Liquor
ratio
Polynosic weave 195 75 1000 1:13
Tencel weave 540 153 1450 1:9
Rayon/PET stretch weave 320 167 1300 1:8
PET/CD car upholstery 1060 107 850 1:8
PET voile 180 196 1200 1:6
PET textured yarn, interlining 24 58 1100 1:19
Rayon/PET gray sheeting 260 50 750 1:15
Nylon/polyurethane circular knit 380 80 600 1:8
PET/nylon nonwoven 310 85 1200 1:14

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