| 1. |
Material/product/processing type
Efficiency, prevention of communication errors, reproducibility |
| 2. |
Shorter order-fulfillment cycle
Integration of internal and external data |
| 3. |
Cost reduction
Labor saving, dye and chemical consumption, energy saving and cost estimation |
| 4. |
Increases in faulty results
Reproducibility, prevention of individual errors |
| 5. |
Productivity stabilization |
|
Extraction of necessary data for management
| - |
Rate of production load
_ capability against performance, plans against performance |
| - |
Processing costs
_ estimation and outcome |
| - |
Operational machine efficiency |
| - |
Comparison of estimated and actual consumption
Water, steam (fuel oil), electricity, dyes and chemicals |
| - |
Cause of re-processing and faulty results |
Consensus on what is required
| - |
From engineers management |
|
Data flow surrounding dyeing machine
| - |
Organization of necessary information |
| - |
Order entry data_ item number, quantity |
| - |
Dyestuff data_ dye combination, amount, feeding conditions |
| - |
Auxiliary data_ variety, amount |
| - |
Processing pattern data_ temperature control, time |
| - |
Machine control data |
| - |
Processing result data |
|