Importance of skew correction in functional finishing.
3. Example of use.
As far as the automatic weft straightener goes, distorted weft correction
takes place before the pre-setting of the final setting process just after
the relaxing process.
The automatic weft straightener is installed just in front of the tenter
then the weft is straightened and set on pins before the weft returns to
its original position.
In short, the closer to the tenter the automatic weft straightener is
installed, the more effectively the straightening process can be carried
out.(chart 1)
In the case of weft of knitted fabric it tends to return to its original
state more conspicuously than woven fabric.
When the automatic weft straightener is to be used for such knitted fabric,
the detector of weft distortion is installed just behind the pinning device
of the tenter and a skew correction device is installed under the operation
platform.
This type of automatic weft straightener is used mainly to correct skewed
parts and a stenter is used for correction of bowing.
Knitted fabric weft is easily distorted.
When tension is too strong at the entrance of the tenter, bowing occurs,
when the rotating speed of the pulling roller at the exit of the tenter
is faster than the pin running speed, bowing occurs.
Therefore it is necessary to straighten weft in consideration of such
phenomena with knitted fabrics.
Furthermore, weft straightening before the coating process is important.
Because after coating, the fabric structure gets difficult to move thus weft
straightening becomes difficult.
In this case, weft straightening should take place at pre-setting before
the coating process.
It is more effective to correct weft by installing the automatic weft
straightener just in front of the coating machine.
| Fig-1 Installation of automatic
weft straightener, in front of tenter. |
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In the case of textile printing, it is necessary to have weft correction
just before printing, as when the pattern is printed on distorted fabric,
the pattern gets deformed.
As mentioned before, weft correction is done at pre-setting and furthermore
weft correction should be done by an automatic weft straightener installed
over the in-feed device of the printing machine to enable a higer level
of precision in the printed pattern.
Care should be taken in the use of an automatic weft straightener for
printing in the following points.
An automatic weft straightener usually takes the center line of the fabric
as its reference for straightening whereas a printing machine takes the
edge of the fabric as its reference for printing.
Therefore, it is necessary to transfer the position of the weft straightener
to fit the fabric edge.
The automatic weft straightener is provided with a transfer mechanism.
When omitting transfer of the weft straightener, skew correction performance
will decrease and in the worst case, distortion will occur.
It is necessary to match the center of the fabric to be printed and center
of the automatic weft straightener.
| Fig-2 Installation of automatic
weft straightener, in front of printing machine. |
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